Although is might seem that buying
ink ingredients and mixing them together does not require much skill,
the making of a useful ink goes far beyond that. The inkmaker's
task of selecting the right ingredients for the job to be printer
and properly mixing and milling them requires a combination of scientific
knowledge, experience, and skill. He must be familiar with pigment,
vehicles, solvents, driers and additives, and know how to select
and combine them to produce the required runnability and end-use
properties. Inkmaker must know what properties are needed in the
ink. If the printer does not provide the inkmaker with the necessary
information like the job specifications: colour, printing process,
press, paper or other subtrate to be used and other requirements,
he may get an ink that is less than fully satisfactory.
Inks can be classified as either paste inks or
fluid (liquid) inks, and the ingredients and manufacturing procedures
for these two types are significantly different. Paste ink are used
for litho, letterpress and screen printing. Fluid inks are used
for flexo and gravure printing. News inks, although they have a
lower body than commercial offset and letterpress printing inks,
are commonly though of as paste inks.
Fluid Inks
Processing of fluid inks, Flexo and gravure inks
are easily processed because of their low viscosity. However,
they are usually processed in closed containers because the solvent
must be highly volatile to dry properly at the low temperatures
used for drying on the gravure ot flexo process.
Gravure Ink
In the manufacture og gravure inks, certain resins are dissolved
in solvents and milled with the pigment. The product is filtered,
and the refineed ink is either discharged to storage or used immediately.
Since volatile solvents and flammable resins, such as cellolose
nitrate, and involved provison are made against fire hazard.
Flexographic Inks
Procedures for manufacturing flexographic inks are similar to
those for gravure inks. Flexographic inks, like gravure inks,
can be produced from chips, which are dispersions og pigments
in a dry resin. Since most of the work required to dispeerse the
pigment was done in preparing the chips, only a high-speed mixer
is required to make ink from chips.
Paste Inks
Paste inks maybe made by grinding the dry pigment
into the varnish and dispersing the other additives required to
modify flow, tack, and film properties.
Lithographic and letterpress Inks
The different between lithographic and letterpress inks are primarily
in their formulations (pigment concentration, choice of pigment
and varnish) and not in the method of manufacturing.
Screen Printing Inks
Screen printing inks usually dry by a combiantion of solvent evaporation
and oxidation. The inks have a low tack and a thick, nonfluid
body so that they can be forces by squeegee through the stencil
screen. Screen inks are similar to paste ink that has been greatly
reduced with mineral spirits.
|